Understanding the Influence of Carbon gel phase on Lithium-Ion DiffusionIntroduction to Electrode Coating CompositionThe carbon gel phase is crucial in the coating composition of lithium-ion battery electrodes, playing a role alongside pores, active material (AM), conductive agents, and binders. The active material facilitates lithium ion insertion and extraction, while the carbon gel phase disperses between active particles. The binder provides mechanical stability by binding solid particles, and conductive agents create electron transmission channels.Role of Carbon Gel Phase in Lithium-Ion TransportPores filled with electrolyte aid in lithium ion transportation. Using 3D electrode micro modeling, this study simulates GITT to explore how the carbon gel phase affects the diffusion coefficient of lithium ions in NMC111 electrodes.GITT: Galvanostatic Intermittent Titration TechniqueGITT, a transient measurement method, involves constant current pulse relaxation cycles. By charging or discharging the NCM/Li half cell at a constant current of 0.1 C for 30 minutes before a 6-hour pause, researchers can infer reaction kinetics from the polarization data of electrodes.Diffusion Coefficient and Carbon Gel PhaseThe diffusion coefficient formula relates to active particle radius, pulse time, steady-state voltage changes, and total voltage change during the pulse period. This assumes one-dimensional lithium diffusion and neglects phase transitions and charge transfers between AM and the carbon gel phase. Small current application ensures consistent diffusion coefficient measurement.Simulation of Electrochemical Performance through Microstructure ConstructionElectrode microstructure is simulated using coarse-grained molecular dynamics (CGMD) to generate mesoscopic structures in electrode preparation. Carbon gel phase particles are simplified for computational efficiency before being imported into COMSOL software for performance predictions.Impact of Carbon Gel Phase on Diffusion Coefficient and Simulation ResultsSimulation considers three scenarios: blocking CBD which halts Li transport, partially open CBD allowing some diffusion, and fully open CBD enabling high Li transport. The carbon gel phase significantly affects diffusion, with fully open CBD showing higher lithium transport and diffusion than a blocked CBD.Understanding the Difference in Diffusion CoefficientAlthough the simulated OCV curves resemble experimental ones, they are lower in value. The microstructure of electrodes affects GITT-calculated diffusion coefficients, with uneven lithium concentration gradients influencing differences in observed D Li.Conclusion: The Crucial Role of Carbon Gel PhaseThe carbon gel phase exerts significant control over lithium transport and diffusion in electrodes. Greater blockage results in increased transport restriction and lower diffusion coefficients, underscoring the importance of microstructural design in electrode performance.Quote Inquirycontact us

Performance Analysis of lithium iron phosphate battery vs Sodium Ion BatteryAbstractThis article presents a detailed analysis of the electrical performance of commercial lithium iron phosphate batteries and sodium ion batteries. A key focus is on their operation across varying temperature ranges. Research indicates that lithium iron phosphate batteries (LIBs) experience less energy efficiency loss than sodium ion batteries (SIBs) in low state of charge (SOC) conditions, particularly noticeable under constant power conditions. Additionally, SIBs show more substantial dependence on temperature and SOC in terms of resistance and impedance. However, the rate performance of SIBs remains competitive with lithium iron phosphate batteries.Research MethodologyThis study examines three types of commercial 18650 batteries: one lithium iron phosphate battery (LIB) and two sodium ion batteries (SIBHE and SIBHP). Experiments were conducted across temperatures from 10 °C to 45 °C, including open circuit voltage (OCV) measurement, direct current resistance (DCR) measurement, pulse impedance testing, and rate performance assessment. The lithium iron phosphate battery is constructed with a lithium iron phosphate positive electrode and a graphite negative electrode, while the sodium ion batteries feature NaMn1/3Fe1/3Ni1/3O2 positive electrodes and hard carbon negatives.Results: Open Circuit Voltage (OCV)Lithium Iron Phosphate Battery: OCV curve is stable during charge and discharge, leading to minimal voltage variation over wide capacity ranges. Its temperature impact is slight, and both capacity and OCV shape remain relatively unchanged at various temperatures.Sodium Ion Batteries: Display significant voltage changes with capacity increases. Rising temperatures impact the OCV significantly, especially at high SOC.Results: DC Resistance and ImpedanceLithium Iron Phosphate Battery: Exhibits minimal variation in DCR and impedance dependent on SOC and temperature.Sodium Ion Batteries: Show substantial variation in DCR and impedance, particularly significant in low SOC, with high temperature sensitivity.Rate PerformanceLithium Iron Phosphate Battery: Displays robust performance even at high current rates (1C and above), with minor capacity and energy losses.Sodium Ion Batteries: Although competitive, rate performance shows greater dependence on current rate and temperature. SIBHP slightly outperforms SIBHE.Energy EfficiencyLithium Iron Phosphate Battery: Maintains stable energy efficiency across SOC regions, with low SOC showing slight efficiency loss.Sodium Ion Batteries: Efficiency is significantly higher in high SOC regions as opposed to low SOC regions, with efficiency drops at low temperatures.Temperature EffectsLithium Iron Phosphate Battery: Exhibits stable performance with minimal temperature impact.Sodium Ion Batteries: Performance is greatly affected by temperature, more so in lower temperatures causing decreased capacity and efficiency.ConclusionThis comparative study reveals distinct differences between lithium iron phosphate batteries and sodium ion batteries, especially under varying temperature conditions. The efficiency of lithium iron phosphate batteries highlights their suitability for high-efficiency applications, whereas sodium ion batteries require more controlled environments to optimize performance. Studies chiefly focused on 18650 battery configurations; more research is necessary to understand long-term cycling and aging effects.Quote Inquirycontact us

An In-Depth Look at Sulfide all solid state battery ExpansionThe Rise of Solid State BatteriesWith the advancements and limitations of liquid batteries becoming apparent, the focus has shifted towards the future of lithium batteries: sulfide all solid state batteries. These batteries boast solid electrolytes that offer impressive mechanical properties and the ability to prevent short circuits caused by lithium dendrites. Solid electrolytes also provide high chemical and thermal stability, reducing safety risks at elevated temperatures.Sulfide All Solid State Battery: The Technological FrontierThe sulfide all solid state battery is part of a rapidly developing industry supported by government initiatives. The key technological pathways in this domain include oxides, polymers, and sulfides/halides. Within the landscape of sulfide all solid state batteries, each component—positive electrode, negative electrode, and electrolyte—consists of solid powders compacted under high-pressure conditions.Experimental Approach to Sulfide All Solid State Battery ExpansionRecent insights into the expansion behavior of sulfide all solid state batteries have been provided by Yuanneng Technology's Solid State Electrolyte Testing System (SEMS) and the Silicon Negative Expansion Rapid Screening System (RSS). These systems evaluate how particles in sulfide all solid state batteries expand and contract more significantly than their liquid counterparts during charging and discharging cycles.Detailed Battery Assembly and TestingThe experiment focused on a sulfide all solid state battery button-type model. The electrolyte layer was pre-pressed and inspected for defects before assembly. The cell was then fully pressurized using 350MPa to ensure integrity. Subsequent testing with the RSS showed variable expansion during the charging and discharging cycles, providing critical data on sulfide all solid state battery behavior.Findings and Implications for Sulfide All Solid State Battery DevelopmentThe experimental results highlighted a consistent pattern: sulfide all solid state batteries experience significant but ultimately stabilizing expansion. Specifically, the capacity of these batteries declined sharply during initial cycles due to irreversible expansion, showcasing the challenges while emphasizing the potential of the sulfide all solid state battery systems.Conclusion: The Future of Sulfide All Solid State BatteriesThis study underscores the importance of continued research on sulfide all solid state batteries, particularly in optimizing pressure conditions to minimize expansion and capacity loss. Yuanneng Technology's testing systems prove instrumental in this ongoing evaluation, fostering faster advancements and the evolution of robust sulfide all solid state battery technologies.Quote Inquirycontact us

Overview: Silicon based negative electrode MarketThe silicon based negative electrode market is witnessing rapid development with the increasing demand for lithium-ion batteries offering higher energy density and extending cycle lifespan. Silicon based negative electrodes have emerged as the promising alternative to graphite electrodes due to their superior theoretical capacity and abundant availability. Despite their current low penetration rate, advancements are underway in silicon carbon composite and silicon oxygen composite materials.Growth and Expansion Trends in Silicon Based Negative ElectrodeAccording to data from GGII, shipments of composite silicon based negative electrode in 2021 were around 11,000 tons, which accounted for a mere 1.5% penetration rate compared to total electrode shipments. This increased to 16,000 tons in 2022, with projections suggesting over 27,000 tons for 2023. A growth rate exceeding 60% in the coming three years is anticipated. This rising trend is driven by applications in electric vehicles and power tools, with major contributions from countries like Japan and South Korea.Challenges in Silicon Based Negative Electrode ExpansionOne significant challenge faced by silicon based negative electrode is expansion during charging and discharging. This results in stress accumulation, electrode pulverization, and compromised battery performance. The expansive nature of silicon, especially during lithium storage, necessitates innovative solutions for monitoring and controlling the expansion rate.Methods for Measuring Silicon Based Negative Electrode ExpansionCurrently, several approaches are used to measure expansion including laser thickness gauge measurement and pressure sensor integration. These methods often require disassembly between tests and do not provide real-time insights. Contrarily, researchers are developing advanced in-situ testing systems, such as the one created by Yuanneng Technology, to facilitate rapid assessments of silicon based negative electrode materials at different electrode levels.Innovative Solutions in Monitoring ExpansionYuanneng Technology's RSS series offers an efficient solution for in-situ rapid screening of silicon based negative electrode materials. These systems significantly reduce testing durations, helping to quickly evaluate various modified materials and enhance research and development processes. Such technological advancements mark a significant step forward in addressing the expansion problem prevalent in silicon based negative electrode technologies.ConclusionAs the demand for more efficient lithium-ion batteries continues to rise, the significance of silicon based negative electrode materials increases. Overcoming expansion challenges remains crucial for their widespread adoption. Effective monitoring systems like those developed by Yuanneng Technology are paving the way toward more efficient battery performances and broader applications in multiple industries.Quote Inquirycontact us

The Role of Binder in Lithium-Ion BatteriesUnderstanding Binders in Lithium-Ion Battery Electrodes In lithium-ion batteries, the binder is a critical polymer compound used in the electrodes. It serves to adhere the active substances of both the positive and negative electrodes to the current collector. The primary role of the binder is to provide a stable bond that maintains both the mechanical structure of the electrode and the electrochemical stability of the lithium-ion battery during both manufacturing and operation. Essential Qualities of Binders for Lithium-Ion BatteriesElectrolyte Compatibility: Binders need to be insoluble in electrolytes and avoid chemical reactions within the lithium-ion battery.Electrochemical Stability: The binder must remain stable, avoiding oxidation or reduction, especially during the charging and discharging cycles of lithium-ion batteries.Processing Performance: Binders should aid in the production of slurry and electrode sheets to benefit the overall processing of lithium-ion batteries.Adhesive Performance: Providing robust adhesion is essential to prevent active material detachment in lithium-ion batteries.Mechanics of Adhesive Bonding in Lithium-Ion Batteries Adhesive bonding in lithium-ion batteries involves a two-step process beginning with wetting, which is essential for adhesion. Wetting refers to the liquid uniformly spreading over the solid surface, driven by surface tension. Following wetting, adhesion forces, encompassing chemical and material adhesion forces, take effect to ensure stability in lithium-ion batteries. Factors Leading to Adhesive Strength Reduction in Lithium-Ion BatteriesExternal forces like shearing and pulling can damage the adhesive strength in lithium-ion batteries.A reduction in bonding areas or interface contamination can weaken adhesion within lithium-ion batteries.High heat can break molecular chains in adhesives, impacting the adhesive strength crucial for lithium-ion batteries.Interface Adhesion Influences in Lithium-Ion Batteries Various factors affect the interface adhesion in lithium-ion batteries including the properties of substrate materials, microscopic characteristics of the bonding interface, and the formulation of the adhesive used. The environmental conditions under which the lithium-ion battery operates, such as temperature and chemical exposure, also play a pivotal role in maintaining effective adhesion within the battery system. Quote Inquirycontact us

Cylindrical battery pole piece: Key Design InsightsIntroduction to Cylindrical BatteriesCylindrical battery pole pieces have established a significant market presence, especially in laptops and electric bicycles. Their popularity is attributed to superior thermal management, structural stability, and suitability for large-scale production using standardized processes. The advent of the 4680 large cylindrical battery has further heightened interest in cylindrical battery pole pieces.The Challenge of Electrode BendingOne inherent challenge of cylindrical battery pole pieces is the bending of electrodes during the winding process. This bending can lead to mechanical and microstructural deterioration. The curvature of the electrode changes with the radial position, impacting the local negative to positive capacity ratio (N/P ratio). Such variations can compromise battery performance, leading to inconsistent capacity and raising the risk of lithium metal deposition.Mathematical Concepts of CurvatureUnderstanding curvature is essential for optimizing cylindrical battery pole piece design. Curvature is defined geometrically, with the curvature circle representing the degree of bending at a specific point. Mathematical calculations define the curvature radius and curvature center, further aiding in cylindrical battery pole piece optimization.Archimedes' Spiral RepresentationIn cylindrical battery pole pieces, winding electrodes can be illustrated by Archimedes' spiral lines. The curvature κ of any point on the winding is determined by the polar angle, affecting the spiral parameter of the cylindrical battery pole piece.Impact of Curvature on PerformanceX-ray computed tomography (CT) scans reveal curvature changes within the electrode structure of batteries 21700 and 4680. These changes affect the contact area between the positive and negative cylindrical battery pole pieces, influencing the N/P ratio. Unlike laminated batteries, where the N/P ratio remains uniform, cylindrical battery pole pieces experience contact area variations based on their radial position.Case Studies and Experimental InsightsExperiments simulating the curvature of cylindrical battery pole pieces demonstrate how varying radii affect electrode performance. Studies highlight that radii below 10 mm result in significant contact area changes, impacting capacity ratios. Conversely, radii above 10 mm show less pronounced effects. The experiments provide insight into enhancing cylindrical battery pole piece designs for optimal performance.Conclusion: Optimizing Cylindrical Battery Pole Piece DesignDesigning cylindrical battery pole pieces with positive and negative surfaces and differing loading capacities ensures a consistent N/P ratio on both sides. This approach enhances the consistency and performance of cylindrical battery pole pieces, making them a vital component in modern battery design.Quote Inquirycontact us

Understanding the Risks of Aging Lithium BatteriesManufacturing Stages of Lithium BatteriesThe production of lithium batteries consists of three critical stages: electrode fabrication, cell assembly, and battery activation. During the activation phase, lithium battery chemicals are fully charged to enhance electrochemical stability. The crucial steps in this activation include pre-charging, formation, and aging, among others.The Process of Battery AgingBattery aging involves storing fully assembled lithium batteries after charging cycles at varying temperatures. This aids in the penetration of the electrolyte, enhancing lithium battery stability. It also promotes certain side reactions, ensuring rapid stabilization of electrochemical performance in lithium batteries.Parameters Influencing Lithium Battery Aging1. Charging State: The state of charge or voltage level during aging affects lithium battery stability and performance.2. Storage Temperature: Temperature influences chemical reactions within lithium batteries, impacting their aging rate and stability.3. Aging Duration: The time for which lithium batteries are stored impacts cost-effectiveness. Optimizing conditions can reduce aging time.The Dangers of Fully Charged Lithium BatteriesWhen lithium batteries are fully charged post-activation, they are prone to thermal runaway. Research indicates that a higher state of charge increases risks of thermal explosions, making fully charged lithium batteries more dangerous.ConclusionHigh SOC levels increase the risk of explosion in lithium batteries. It's crucial to assess safety risks in battery activation, especially for large-sized power lithium batteries to prevent fires and explosions.Quote Inquirycontact us

Drying and Cracking Mechanisms in Lithium-Ion Battery ElectrodesCracking in lithium-ion battery electrodes is a well-documented issue during the drying phase. When a dispersed layer of coating is applied to a non-porous, rigid substrate – such as a current collector – and subsequently dried, the solvent evaporates from the substrate's surface. This evaporation leads to the downward deposition of particles, causing overall shrinkage of the coating. These constraints generate stresses on the polarizer due to the substrate’s rigidity. Once these stresses exceed the bonding strength between particles, cracking occurs to release them.Role of Capillary Pressure in Lithium-Ion Battery Electrode CrackingCapillary pressure is widely regarded as the main contributor to drying cracks in lithium-ion battery electrodes. Different areas of the electrode coating exhibit variations in cracking mechanisms during the drying and film-forming process. In the central region, cracking usually results from inadequate local capillary cohesion and solvent evaporation-induced crack propagation. On the other hand, the peripheral regions are more affected by horizontal flow, uneven solute concentration, and binder-induced lateral shrinkage.Lithium-Ion Battery Electrode Central Area CrackingIn the initial drying stages of lithium-ion battery electrodes, air permeates through the particle network, forming meniscus between solute particles, which promotes particle aggregation. These meniscus surfaces generate capillary action, creating a cohesive force. Weaker capillary cohesion due to larger particle gaps can become crack initiation points as the solvent evaporates. Further solvent evaporation and diffusion through existing cracks cause them to widen, while the high elastic modulus of core particles like graphite prevents stress relief through deformation, intensifying internal stress and cracking susceptibility.Peripheral Edge Cracking in Lithium-Ion Battery CoatingsIn lithium-ion battery coatings, horizontal flow during drying allows carbon black, CMC, and SBR to move freely, accumulating at dry-wet interfaces and creating thicker regions. Increased capillary force develops in regions with small particle aggregation at these interfaces, leading to higher tensile stress and crack risk as the solute concentration varies. The accumulation of adhesive near dry-wet interfaces causes significant lateral shrinkage, resulting in substantial residual thermal stress that can lead to cracking.Critical Factors in Lithium-Ion Battery Electrode CrackingThe driving force behind cracking in lithium-ion battery electrodes during drying is solvent evaporation. This process leads to the formation of meniscus between particles, triggering capillary pressure, represented by the surface tension at the liquid-gas interface, the contact angle, and the curvature radius of the meniscus. Under capillary pressure, the particle network begins to shrink, causing volume shrinkage and subsequent tensile stress inside the coating once constrained by the substrate. The coating cracks when this tensile stress exceeds the coating's bearing limit.To analyze these defects, two critical boundary conditions are proposed: critical crack-free internal stress and critical crack-free film thickness. These provide theoretical insights for manufacturing crack-free electrode sheets in lithium-ion batteries. The critical crack-free internal stress refers to the maximum internal stress that the coating can withstand without cracking, while the critical crack-free film thickness is the maximum safe thickness for crack-free coatings, influenced by material characteristics, solvent evaporation rates, drying conditions, and substrate properties.Quote InquiryContact us

Understanding and Solving Common Abnormalities in the Lithium-ion Battery Coating ProcessFrequent Lithium-ion Battery Coating Issues and Their SolutionsIn the production of lithium-ion batteries, the coating process involves numerous complex steps and requires high precision. Inevitably, various abnormalities may occur. Understanding these common issues and finding effective solutions is essential for ensuring seamless production and enhancing product quality.Common Problems in Unwinding and Their SolutionsOne frequent problem during the unwinding of lithium-ion battery materials is that the unwinding mechanism fails to center the tape correctly, causing the substrate to deviate from its track initially. It's akin to a misaligned steering wheel in a car. To resolve this, operators should swiftly adjust sensor positions or realign the reel to guide the substrate correctly from the beginning.Addressing Discharge Float Roller IssuesAbnormal limits on the discharge float roller often result from insufficient pressure of the discharge pressure roller or issues with the winding tension and potentiometers. The discharge roller in lithium-ion battery coating acts as a "ballast stone." If not properly pressed or if conjoined tension is absent, the substrate may become loose and displaced. Operators need to tighten the discharge roller, activate the tension, and recalibrate the potentiometer for smooth operations.Managing Movement and Roll CorrectionsMovement correction issues stem from misaligned corrective sensors or probe problems. These can result in hazardous deviations in the lithium-ion battery substrate path. It's crucial for staff to recenter corrections and check and resolve any probe obstructions to maintain precise substrate direction.Other Coating Challenges in Lithium-ion Battery ProductionHandling Scratch ConcernsScratches often arise from slurry particles or gaps in applicator scrapers. Operators should clean particles using a feeler gauge and ensure scraper integrity, replacing it if necessary.Tackling Powder SheddingPowder shedding in lithium-ion battery coating can be attributed to excessive drying or humidity issues, inadequate slurry adhesion, or unbalanced compositions. Technicians must regulate oven temperatures, maintain optimal humidity, improve slurry formulations, and ensure proper mixing to mitigate this issue.Issues with Surface Density and ParticlesInsufficient surface density usually involves an uneven slurry supply or inaccurate walking speeds. Operators need to monitor these parameters and maintain liquid levels consistently for uniform coating. To prevent particle issues, clean roller shafts properly, especially when reusing stored slurry.Resolving Tailing and MisalignmentTailing can result from non-parallel roller gaps or incorrect slurry disconnection at coating ends. Adjusting coating parameters and roller rebound speeds addresses these issues.Additional Considerations for Lithium-ion Battery CoatingOperators must also address alignment inaccuracies, crack formations due to fast drying, polarizer wrinkling due to roller misalignments, and bulging edges due to foam blockages.ConclusionThe lithium-ion battery coating process is a critical component of production, significantly influencing battery performance. Mastery of the process, alongside knowledge of common problems and precise interventions, guarantees the creation of high-quality, high-performance lithium-ion batteries. Technological advancements will only bolster these processes and drive the future of the energy sector.Quote InquiryContact us